Improve Safety and Productivity with Better Warehouse & Distribution Center Lighting

Facility managers are always working towards improving employee safety and increasing productivity. One key component that can support both is energy-efficient LED lighting. 

There are many reasons why facility managers are interested in upgrading to LED lighting, most importantly the ability to create a safer work environment for their employees, but also the opportunity to save a significant amount of money. Both of which can be achieved through efficient LED lighting solutions. 

Generally, LED lights will use 50-90 percent less energy than the traditional lights you have been using in your warehouse and last significantly longer. Not to mention that LED lights are ECO-friendly and work extremely well in harsh environments. . Today’s lighting systems have been designed to minimize the amount of energy that is consumed daily while still effectively lighting your warehouse and distribution center. 

When you install LED lighting solutions in your facility, you will effectively brighten every area from docks to aisles! . With LED lights, you will not have to worry about unsteady lighting or flickering light bulbs which can cause employee discomfort or potential accidents. The right LED lighting system will allow you to have the right amount of lighting wherever and whenever you need it. 

LED lighting will give you the proper lighting that you need to increase productivity and efficiency levels of your employees on a daily basis. 

Review our latest case studies on warehouse and distribution LED lighting projects and see how Relumination can support your upgraded lighting project today!

3 Reasons to Light Up Your Cold Storage with LED’s

Everyone is moving towards LEDs. They’re energy-efficient, brighter, and increasingly cheaper. But if you need niche lighting, don’t just look into the general benefits. Here are three reasons why cold storage specifically needs a lighting update.

1. Traditional lights waste space.

A lot of light bulbs give off heat. Even traditional bulbs that are built with cold storage in mind give off too much heat for products near the ceiling to maintain the right temperature. That means your storage is organized with a hefty buffer around the hot bulbs, and that’s bad for business. Every inch of warehousing space matters, especially if your warehouses are competing in the evolution of fast supply lines. You just don’t have room for traditional lights anymore.

2. LEDs work better in the cold.

Traditional bulbs and cold temperatures aren’t a good mix. Fluorescent bulbs need more voltage to get started in low-temperature environments like your cold storage. They also don’t give off as much light. While the bulbs themselves might fall within OSHA guidelines, the reality is that the cold storage may be too dim. Even if your cold storage is organized to allow for heat output, the main problem with cold light bulbs, traditional bulbs aren’t good enough.

LEDs, on the other hand, prefer low temperatures to high ones. They even work more efficiently below freezing than they do at summery temperatures, and that’s on top of LEDs’ general efficiency.

3. It’s easier to make LEDs smarter.

Traditional bulbs burn out all the time, especially in adverse conditions. But you and your site manager don’t always know when that happens. If the bulb for a sensor goes out, you won’t know without a manual inspection. If the overhead lights go out, someone has to stop what they’re doing and replace them. But LEDs can be attached to an internal Internet of Things system. Not only will you get an alert when the LEDs go out, you can get an early warning when the bulbs start to dim.

Contact us to start retrofitting your system and getting the best benefits of LEDs.

Interior Lighting Which Saves Money and Increases the Productivity of Your Employees

If you’re a small business owner, you want to take advantage of any possible way to improve productivity and increase your bottom line. Every little bit makes a difference. And sometimes, small changes can have a dramatic effect. You may not expect that something small, such as switching to LED lighting would make that much difference to your business. But it does.

Saving Money with LED Lighting

To begin with, you can save quite a bit of energy in the long run by investing in LED lights from the get-go. The average lifespan of an LED light is 50,000 hours. So even if you use the LED light continuously, you won’t have to change it for at least six years.

Imagine how many regular light bulbs you would go through in that time. And you’ll get an idea of how much money you’re going to save. Sure, you might have to spend a little more in the moment but if you’re the type of business owner who looks five or ten years into the future, then you’ll see that LED is the best choice.

Increasing Productivity with LED Lighting

The other advantage of LED lighting is that it’s softer and more like regular daylight. When you work with regular incandescent or fluorescent lights, everything seems just a little bit harsh. And most regular workplaces don’t have large windows letting in the sunlight, no matter how pleasant this might be for employees. So you have to light everything electrically if your employees are going to get any work done.

Using LEDs instead of incandescent or fluorescents will just be (literally!) a lot easier on the eyes for your employees. As it is, they’re probably staring at computer and phone screens all day long, which hurts the eyes. The least you can do is arrange it so that the lighting in your offices is conducive to well-being and, eventually, productivity. Because an employee who is feeling comfortable and happy is likely to work for longer and put in his or her 100%. And this is eventually to your benefit as a business owner.

Contact us for more great tips for using LED lights in your office environment.

Data Center Efficiency: Three Benefits of an LED Commercial Lighting Retrofit

A data center processes, stores, and distributes data for a single organization or many organizations. It is filled with computer servers that together, consume considerable power. The servers also produce considerable heat, which in turn requires air conditioning.

This adds up to a costly power bill. Data centers work to minimize power consumption by consolidating the work loads of its servers, eliminating unnecessary computing, and using more efficient servers. Some data centers have reduced air conditioning power consumption by increasing their room temperatures by several degrees. However, there is still more room for improvement by doing a commercial lighting retrofit with LEDs. Here are three reasons for this:

  • LEDs consume less power. According to the U.S. Department of Energy, a 12 watt LED light puts out the same lighting as a 15 watt CFL light or a 60 watt incandescent light. This amounts to a 20% and 80% power reduction respectively. In addition, an LED light outperforms an energy-saving incandescent light by 72%.
  • LEDs produce less heat. This is a consequence of its higher energy efficiency, since energy not converted to light becomes waste heat. Less heat production from LEDs places a smaller load on air conditioning, which saves on AC power consumption.
  • LEDs can be turned on and off without a warm-up period and are easily dimmed. LEDs are compatible with smart control systems that use motion sensors to turn on lighting when someone enters a room, and turn off lighting when no one is present. It can be used with external lighting sensors that adjust LED brightness according to ambient light coming in from windows.

Summarizing, LEDs themselves consume less power, their reduced heat output means your AC system consumes less power, and you can easily use them more efficiently with automation technology.

Is Your Cold Storage Still Safely Lit?

From cut flowers to pork chops, there are dozens of industrial reasons why your business needs cold storage. These marvels of modern technology transformed the agricultural, brewing, and food service industries over a century ago and become more advanced with each decade. Your cold storage room may have a magnetic locking door, regulated ventilation, and digital temperature controls but it should definitely have bright, clearly illuminating electric lights.

The Hurry to Warm Up

The effectiveness and safety of your cold storage unit(s) should be checked at least once a year, and cleaned every week that it is frequently used. Unfortunately, cold storage safety is easy to skimp on without thinking about it. Even if you do regular cleaning and safety checks, it’s cold in there! Especially for freezer units, your body is wary about letting you linger in the cold. Too long and it starts sending urgent messages to leave and warm back up. This can cause people to hurry away from cold storage tasks without even realizing they have done so! This year, resolve to put on a coat and take a couple of rounds cleaning and securing your cold storage.

Staying Safe on Icy Surfaces

When checking on your cold storage, there are a few regular safety considerations. Due to the nature of cold storage, floors can become both dirty and icy. To deal with this, mop from wall to wall regularly and lay down thick, secure rubber mats on the floor between the shelves and anywhere you expect to step. Icy build-up on the walls commonly known as ‘freezer burn’ can be scraped away or melted with warm water, just remember to move shelves and goods away from the wall before bringing down the ice.

Staying Safe with Strong Lights

Changing light bulbs in your cold storage can be a freezing pain, but it is vital to continued safe use of your unit. Insufficient lighting increases the body’s fear response to lingering in cold temperatures. This combined with low visibility can drastically increase chances of both falling and dropping shelf items. Naturally you’ll want to change out your lights as little as possible so your ideal bulb is bright, long lasting, and produces very little heat.

Poor Warehouse & Distribution Center Lighting: An Overlooked Cause of Forklift Accidents

Forklifts can weight up to 10,000 pounds and may carry loads of up to one half their weight. This means a 10,000 pound forklift may carry 5,000 pounds, which totals 15,000 pounds. In busy warehouse & distribution centers, rushed forklift operators travel up and down warehouse aisles at speeds of 8 mph. At such a speed, a 15,000 pound forklift-load combination cannot stop on a dime. It shouldn’t come as a surprise then, that forklift accidents are all too common and cause many fatalities.

Some of the contributing factors to forklift accidents are:

  • Forklift operator distraction.
  • Floor worker distraction.
  • Insufficient operator training.
  • Loads obstructing the operator’s visibility.
  • Limited driver visibility when operating a forklift in reverse.
  • Poor warehouse lighting.

When accidents occur, the fault is often placed with the forklift driver. The typical remedy is to either replace the driver, or require that he receive more training. Other contributing factors are given less attention, especially inadequate warehouse lighting.

Warehouses with lighting levels below 2 lumens per square foot are accidents waiting to happen. This minimum lighting requirement also applies to the dimmest areas. Here are four suggestions for solving this problem:

  • Use effective lighting technology. Of the different lighting technologies in use, LED lights put out the most illumination for the power consumed. They are also the most compact and rugged, and have the longest operating life.
  • Your warehouse should have highly reflective walls, ceiling and floor. Light colored walls, ceiling, and a clean polished floor serve to scatter and further distribute your overhead LED lighting.
  • Add additional lighting to the darkest areas of your warehouse if required. This step ensures that you meet the 2 lumens per square foot minimum.
  • Change your forklift lights to LEDs. The bright white light combined with the forklift’s movement serve to catch the attention of floor workers.

These warehouse & distribution center lighting changes will reduce accident rates, which should reduce your workers compensation premiums and keep your workers and forklift operators safe.